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Steel
City
Manufacturing
Metropolis: 1876-1945
Explosive
growth in population and wealth was fueled by cheap high volume steel,
a steady supply of unskilled laborers, and the birth of the modern
corporation. As rapid growth produced chaos, individuals increased
their efforts to make it a better place to live, but found limited
success. Labor unions were finally able to win better pay and working
conditions after many costly setbacks.
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Andrew
Carnegie's opening of the Edgar Thomson Works at Braddock in 1875
introduced cheap, high-volume steel to the Pittsburgh region. As a young
executive of the Pennsylvania Railroad, Carnegie saw that iron train
rails were wearing out too quickly, causing devastating train derailments.
The railroad was ordering stronger Bessemer steel rails all the way from England, which inspired Carnegie to quit his
railroad job to manufacture them in Pittsburgh.
Pittsburgh History & Landmarks |
Engraving
of Pittsburgh in 1890 from Grandview Avenue on Mount Washington.
The brand-new Allegheny County Courthouse (finished in 1888 to
the H. H. Richardson's design) is silhouetted in the distance,
still the tallest building in town. It's reign would soon end
with the arrival of the steel-frame skyscraper. |
Recognizing
the profits of mass production, Carnegie hired engineers to streamline
and mechanize the steel making process so that it ran with thousands
and thousands of unskilled workers. When Carnegie merged with Henry
C. Frick's coke mining and processing company, they introduced the nation to the modern
corporation with control over all aspects of production from ore to
finished product ("integrated manufacturing") and changed
the face of Pittsburgh.
In short
order steel mills moved into the flood plains rural river towns such
as Homestead, Duquesne, Aliquippa, Monessen, and Ambridge. A large steel
plant had everything it required nearby, shoehorned into the tight space
of the river flats: blast
furnaces, foundries, rolling mills, and machine shops to make
plant equipment. Boilers and powerhouses next to the plants kept them
operating independently. Furthermore, to make sure those factories were
steadily supplied, Carnegie Steel bought the coke mines, iron fields,
and even the railroads that connected them to the mills.
Description of related video segments:
TOP:
Workers stoke beehive coke ovens, which were built into
the hills near coal mines. Coke is a purified form of coal that was necessary to make
steel.
Henry
C. Frick built his fortune as the "Coke King"
of Fayette County before he joined Carnegie Steel Company.
BELOW:
Rick Sebak and the WQED crew peek into the ruin of a beehive coke
oven while filming Things That Are Still Here. |
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Rick Sebak
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Description of related video segments:
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These new
plants were mechanized to the point that they did not need the skilled
master craftsmen who ran the iron works--all they needed were strong
muscles. Wages could be kept low because a continual supply of cheap
labor poured in from overseas or the rural south. Immigrants arriving
from Germany, Ireland, Scotland, and later, from all around eastern
and southern Europe, found themselves working 12-hour shifts to provide
the unskilled, manual labor that powered the steel mills and related
industries. When the supply of immigrants dried up during World War
I, African Americans and poor whites moved from the south to work in
the mills. (More on migration and ethnicity in Creating
Community.)
Mill and
mine owners often built cramped housing near the mills and mines, called
"company houses," and rented them to their workers. It was
an effective method of job security, since a worker would be less likely
to quit his job if it also meant he'd lose his home in the deal. Work
conditions were often hazardous and there was no compensation in case
of death or injury.
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Collection of Susan Donley |
Postcards
of pouring steel ingots and rolling tin-plate steel. Making steel
cheaply in large volumes was highly mechanized -- thousands of
unskilled laborers replaced hundreds of skilled craftsmen of older
iron mills. |
Successful
companies tried to control the cost of every aspect of production --including
labor. To compete with even lower prices, Carnegie Steel cut wages in
1892. In a famous showdown, workers demanding a restoration of higher
wages were locked out of the Carnegie Homestead Works. When the company
resolved the "strike" by calling in Pinkerton guards to let
the strikebreakers in, violence broke out. As a result, the budding
labor movement suffered a big setback nationwide. Unions would struggle
for legitimacy for many years until the 1930s when New Deal reforms
and national labor unions give them enough "clout" to bargain
successfully. To be fair, some other Pittsburgh manufacturers, like
Westinghouse, Heinz, and Alcoa, were on the forefront of reforming the
working and living conditions of their workers.
Pittsburgh History & Landmarks
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The
Monongahela River became known as the Steel Valley. An
integrated plant both made steel and fabricated it. The coke supplied
by the barges and iron ore brought by train all belonged to the
corporation. |
Description of related video segments:
Prior to Pittsburgh's
Steel City days, factories were relatively small, usually manned by
about 200 or so specialized, skilled employees overseen by a foreman
and the factory owner onsite. J&L Steel, by contrast, at one point
had over 45,000 employees! Who managed these huge companies with operations
all over the country? A middle class of managers arose who did nothing
but oversee the movement of raw materials, sales of finished projects,
acquisition of new properties and all the other complicated transactions
that huge corporations require. The Carnegie Steel Company's (later
to become US Steel) business offices moved Downtown into the city's
first skyscraper--the Carnegie Building.
The Carnegie Steel Building was the first skyscraper built
Downtown. Skyscrapers were made possible by the cheap steel that
Carnegie pioneered.
The
integrated corporation created many "white collar" managers
who worked away from the mills in office buildings like these. |
Pittsburgh History & Landmarks |
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The character
of Downtown began to change as factories and residences left the central
business district and corporate offices moved in. Banking to facilitate
Pittsburgh's incredible economic success grew along Fourth Avenue, which
later came to be known as Pittsburgh's "Wall Street." In 1913
more money changed hands in Pittsburgh than in any other city besides
New York!
A
1907 postcard of the Fourth Avenue financial district, "Pittsburgh's
Wall Street." The wealth accumulated by manufacturing early
in the century was so significant that by 1913 more money changed
hands in Pittsburgh than in any other American city outside of
New York!
Downtown's
character changed during this era, becoming the Central Business
District with think of today. |
Collection of Susan Donley |
Description of related video segments:
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| At the turn
of the 20th century, steel have been the major industry, but it certainly
wasn't the only one contributing to the city's financial success. Natural
gas and oil industries fed the production of iron and steel. As each industry
fed upon the other, Pittsburgh grew, physically, economically, and in
population.
Upriver from
the city of Allegheny in a little town called Sharpsburg, a Pittsburgh
native named Henry
John Heinz opened a small food packaging plant in 1869. When
the company began shipping products world-wide, Heinz moved his company
to the Allegheny after 1907 the North Side at the base
of Troy Hill. The H.J. Heinz Company became the premiere example
of large-scale food production, proclaiming "57 varieties"
of condiments, and the company still operates on the North Side today.
Collection of Susan Donley
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Bottling
Department at the H.J. Heinz Company, c. 1910. Young women
were employed as bottlers and treated to manicures, night classes,
and days in the country air. |
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The very
same year George
Westinghouse founded Westinghouse Air-Brake Company to
manufacture and sell his invention that allowed trains to run heavier
and faster more safely. Like Carnegie, Westinghouse believed in investing
in research and development--a business practice that really paid off. Westinghouse Electric Company developed methods to generate and
distribute alternating electrical current. Westinghouse engineers transmitted
the first commercial radio broadcast of the 1920 presidential election
returns.
Description of related video segments:
Collection of Susan Donley
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Westinghouse
Air Brake and the Westinghouse Bridge, Wilmerding,
c. 1930. George Westinghouse's companies concentrated in the Turtle
Creek Valley. |
Other manufacturing
interests benefited from the plentiful capital and other new companies
began: Aluminum Company of America (ALCOA Inc.), Koppers Chemical Company,
Gulf Oil Company, Pittsburgh Plate Glass Company, Union Switch and Signal,
and many smaller ventures.
The result
of this explosive economic growth was a tremendous population boom.
By 1910 the metropolitan district contained over a million people, twice
as many as it had in 1890 and nearly three times as many as in 1880.
This was also a time of great improvements in public works and utilities:
Pittsburgh was electrified, underground pipes were laid for natural
gas, and public health increased, thanks to the completion of water
filtration and sewage systems.
Mill workers
continued to live near their places of employment, as commuting was
a luxury for workers who barely made enough to live. So industrial riverfront
neighborhoods were self-contained to serve the pedestrian residents,
and pockets of ethnic groups could be traced to particular regions.
Many of Pittsburgh's neighborhoods still reflect the ethnicity of these
close-knit communities, in their churches, and in the names of family
businesses passed through the generations.
Pittsburgh History & Landmarks
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South
Side Flats and Slopes were settled first by English and Germans,
among them glassblowers. Then Eastern Europeans came to work in
the steel mills, settling in neighborhoods surrounding churches
and fraternal organizations. |
Description of related video segments:
Trolleys at the end of the 1890s and the automobile close on its heels in the
1910s helped to connect communities, and even made commuting possible
for some of the "white collar" managers who moved outward,
populating Pittsburgh's first middle class suburbs, such as Dormont,
Westview, and Shadyside. (See Rivers
and Valleys for more information about transportation.)
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By the end
of the 1800s, Allegheny serviced its 100,000 residents with a post office,
a City Hall, the Carnegie Library, and a large market house where farmers
sold their goods. In 1907 in a controversial vote, Allegheny was annexed
to the city of Pittsburgh and became known as the North Side. Inside
middle class homes electric lights extended the day and irons, stoves,
refrigerators and other new appliances were touted to cut housework.
The factory
owners and bankers like Westinghouse, Frick, Carnegie, and Mellon built
their estates along Fifth and Penn Avenues in Shadyside and Homestead.
But when the trolleys brought the suburbs too close for upper class
comfort they often moved on to build much larger mansions in New York
City.
Pittsburgh History & Landmarks
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Clayton was Henry C. Frick's home in Pittsburgh. After Carnegie Steel
was sold to J. P. Morgan to create USSteel, Frick moved to New
York and built an even bigger house. Clayton is now open for tours
as part of the Frick Art and Historical Association. |
Description of related video segments:
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And moving
away from the city was becoming a luxury! Pollution was worse than ever,
and the rivers and air surrounding the city suffered filthy conditions.
While thick black smoke choked the skies, hot waste water full of dangerous
chemicals spewed from the factories right into the river water. Human
waste was dumped untreated into the rivers, as well. Fish died off in
the contaminated waters, and even worse, the city's own drinking water
was pumped into homes and businesses, from this very same river, without
being treated. At the dawn of the 20th century, Pittsburgh lead the
nation in cases of typhoid fever.
Concerned
citizens saw a paradox: a city of wealth and prosperity that was still
ill-housed, overworked, disorganized, and generally squalid. Different
sectors addressed the problems they saw in variety of ways with variety
of success. Social workers studied the plight of mill workers and miners
and helped establish hospitals, play programs for children, and tackled
other aspects of social life.
Andrew
Carnegie's solution was to use his wealth to endow communities
with libraries. The first was in Braddock where his first factory was,
another in Allegheny (soon to become the North Side) in honor of Captain
Anderson, who had let young Andrew borrow books.

Collection of Rick Sebak
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Homestead and Braddock Carnegie Libaries were among Andrew Carnegie's
first philanthropic donations to try to improve the quality of
life in mill towns. Workers were often skeptical, believing better
working conditions would have been a better contribution! |
In Oakland
in 1891, then a area of farmland, Carnegie established the Carnegie
Institute, which combined the library with a music hall and museums
of art and natural history.

Collection of Susan Donley
Tom Altany |
Top:
Carnegie Institute as it was in 1906, 15 years after being
built. The towers were later removed when the building was enlarged.
Bottom: Carnegie Museum of Natural History and the Carnegie
Music Hall as they are today. |
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The city and
county did what it could given the political atmosphere of the day.
In 1907, Pittsburgh opened its first water treatment plant in Aspinwall.
The City Art Commission was created to watch over the visual appearance
of such projects as bridges. (See the Golden
Age of Pittsburgh Bridges.) They countered the rapid growth of the
city by setting aside natural areas: Schenley, Highland, Frick, and
other parks. Allegheny set aside East, West, and Allegheny Parks.
Collection of Susan Donley
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1906
postcard of Highland Park entrance, part of the parks movement
that tried to balance the rapid urbanization and industrialization
during the late 1800s and early 1900s. |
Description of related video segments:
Between the
economic trials of the Great
Depression and the all-out focus on production of World War
II, most of those self-improvement projects had been put on hold. At
the end of the war in 1945, Pittsburgh was in dire need of a clean up.
Collection of Susan Donley
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1931
postcard of the Point. Pittsburgh was coming out of an explosive
period of growth on the eve of its greatest level of production
ever. As the Arsenal of Democracy in World War II, it would produce
steel not just for America, but also its Allies. |
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